
Technical Specifications
Feed speed, m/min | 20-26 |
Machine units | 1. Joint joint. 2. Clamping unit. 3. Facing unit. 4. The first milling unit for removing overhangs. 5. The second milling unit for removing overhangs. 6. Node contouring (rounds). 7. The first scraping unit with radius knives. 8. The second scraping unit with radius knives. 9. Scraping unit with straight knives. 10. First polishing unit. 11. Second polishing unit. 11. Groove unit. |
Minimum part size, mm | 120x60 |
Edge thickness, mm | 0.4-3 |
Workpiece thickness, mm | 10-60 |
Workpiece width, mm | ≥ 60 |
Workpiece length, mm | ≥ 120 |
Total power, kW | 32 |
Working pressure, MPa | 0.6 |
Dimensions LxWxH, mm | 10291x1000x1960 |
Weight, kg | 4200 |
Automatic edge banding machine KE-496H
Purpose :
The KE-496H high-speed automatic edge banding machine is designed for simultaneous banding of straight edges of furniture boards and blanks with synthetic roll material. Machine components Joint knot. Clamping knot. Ending knot. The first milling unit for removing overhangs. The second milling unit for removing overhangs. Knot contouring (rounds). The first scraping unit with radius knives. The second scraping unit with radius knives. Scraping unit with straight knives First polishing unit. Second polisher. Groove knot.
Distinctive features :
High feed speed 20-26 m/min; Upper glue bath; Pneumatic adjustment for different edge thicknesses from the control panel; The pressure band instead of rollers guarantees precise positioning of the workpiece in all stages of edge processing at a speed of 26 m/min; Grooving knot; Control panel "Touch screen"; Built-in waypoint control for non-contact control of processing units; Possibility of programming technological breaks of the glue bath; High-precision adjustment counters; Implemented the ability to automatically reconfigure the traverse to the size set on the control panel using the encoder.

machine bed - The bed of the edge banding machine has the form of a rigid box with the necessary stiffening ribs, which guarantees the exact location of all nodes during the entire period of operation .

pc control panel - The machine is controlled by an industrialpersonal computerwith a "Touch screen" system. The on/off icons of units and assemblies on the display are intuitive and do not require special skills to operate the machine .

technological breaks - Possibility of programming technological interruptions of glue bath heating .

joiner unit - The jointing unit is equipped with two high-frequency motors, which ensures high-quality processing of the end face of the material before gluing the edge. Pre-milling copes with the “step” from the scoring saw, chips .

billet end heating - Preheating the end face of the workpiece for better adhesion .

Clamping unit - The pressure unit consists of 5 rollers, which are driven by pneumatics, which guarantees an even distribution of forces on the edge during gluing .

upper glue bath - Automatic top gluing tank with pre-melting glue, 5 liter capacity. Glue is dosed and does not overheat during machine downtime. The viewing window allows you to control the presence of glue .

glue hopper - The machine is equipped withautomatic pneumatic loading of granulated glue. At the bottom of the machine bed there is a large12.5 kghopper from which, through the air flow, the granules are transported to the upper hopper with pre-melt .

facing unit - The end trimming unit is equipped with two high-frequency electric motors, and the movement of the saw units is carried out along special linear guides. The unit is equipped with an automatic lubrication system for the guides .

milling unit - The milling unit consists of two high-frequency electric motors equipped withdiamond radius cutters, which allow processing edge material with a thickness of 0.4 - 3.0 mm .

knot rounds - The rounds (profiling) unit is equipped with four high-speed motors and successfully runs at a speed of 26 m/min. The unit is equipped with diamond radius cutters. There are four schemes of node operation .

radius cycle - The first and second scraping units are equipped with two carbide radius knives, which, after milling the edge, remove a thin layer from the milled part of the edge and remove the kinematic wave, as a result we get a smooth machined surface .

flat cycle - Radius scraping units are equipped with mechanisms for pneumatic reconfiguration from the remote control to a different edge thickness and a mechanism for dividing edge residues along the length, for their more efficient removal .

adhesive scraper - The direct scraping unit is equipped with two hard-alloy straight knives (glue scraper), which carry out edge processing at the joints with the part .

polishing unit - The double polishing unit polishesthe processed part of the edge, high quality is achieved through an oscillation system driven by pneumatic cylinders .

grooving knot - The grooving milling unit is equipped with a carbide-tipped grooving saw for milling the groove under the back wall .

configuring nodes with counters - High-precision adjustment counter on machine nodes .

edge feed mechanism - 2 edge feed magazines simplify and speed up the process of changing edges and changing thickness, size and color .

pressure tape - The pressure band instead of rollers guarantees precise and reliable positioning of the workpiece in all stages of edge processing at a speed of 26 m/min .

encoder - The encoder on the mechanism for raising/lowering the clamping traverse allows you to automatically position the traverse to the thickness of the part set on the control panel .

automatic lubrication of the end assembly - The centralized lubrication unit automatically lubricates the guides of the trimming unit .

electrical components according to CE standard - The electrical components are made in accordance with CE standards .

Noise isolation - The doors of the machine cabin are sheathed with a layer of noise insulation made from foamed polyurethane foam, which allows you to achieve comfortable work with the equipment .
Technical Specifications
Feed speed, m/min | 20-26 |
Machine units | 1. Joint joint. 2. Clamping unit. 3. Facing unit. 4. The first milling unit for removing overhangs. 5. The second milling unit for removing overhangs. 6. Node contouring (rounds). 7. The first scraping unit with radius knives. 8. The second scraping unit with radius knives. 9. Scraping unit with straight knives. 10. First polishing unit. 11. Second polishing unit. 11. Groove unit. |
Minimum part size, mm | 120x60 |
Edge thickness, mm | 0.4-3 |
Workpiece thickness, mm | 10-60 |
Workpiece width, mm | ≥ 60 |
Workpiece length, mm | ≥ 120 |
Total power, kW | 32 |
Working pressure, MPa | 0.6 |
Dimensions LxWxH, mm | 10291x1000x1960 |
Weight, kg | 4200 |