
Technical Specifications
Feed speed, m/min | 20-26 (for laser gluing 20) |
Machine units | 1. Joint joint. 2. Clamping unit. 3. Facing unit. 4. The first milling unit for removing overhangs. 5. The second milling unit for removing overhangs. 6. Node contouring (rounds). 7. The first scraping unit with radius knives. 8. The second scraping unit with radius knives. 9. Scraping unit with straight knives. 10. First polishing unit. 11. Second polishing unit. |
Minimum part size, mm | 120x60 |
Edge thickness, mm | 0.4-3 (for laser gluing 0.8-3) |
Workpiece thickness, mm | 9-60 |
Workpiece width, mm | ≥ 60 |
Workpiece length, mm | ≥ 120 |
Total power, kW | 48,35 |
Working pressure, MPa | 0.6 |
Dimensions LxWxH, mm | 11315x1022x1960 |
Weight, kg | 4500 |
Automatic edge banding machine KE-496GC
Purpose :
The KE-496GC high-speed automatic edge banding machine for through-type laser edge banding is designed for simultaneous banding of straight edges of furniture boards and blanks with synthetic roll material. Machine components Joint knot. Clamping knot. Ending knot. The first milling unit for removing overhangs. The second milling unit for removing overhangs. Knot contouring (rounds). The first scraping unit with radius knives. The second scraping unit with radius knives. Scraping unit with straight knives First polishing unit. Second polisher.
Distinctive features :
Sticking laser edge; High feed speed 20-26 m/min; Top glue bath for working with EVA/PUR adhesives; 2 edge magazines for working with edges of different thickness, material or color; Pneumatic adjustment for different edge thicknesses from the control panel; The pressure band instead of rollers guarantees precise positioning of the workpiece in all stages of edge processing at a speed of 26 m/min; Laser generator with cooler; 4 motor knot rounds; “Touch screen” control panel based on WINDOWS 10; Additional pressure rollers; Built-in waypoint control for non-contact control of processing units; Possibility of programming technological breaks of the glue bath; High-precision adjustment counters; Implemented the ability to automatically reconfigure the traverse to the size set on the control panel using the encoder.

machine bed - The bed of the edge banding machine has the form of a rigid box with the necessary stiffening ribs, which guarantees the exact location of all nodes during the entire period of operation .

pc control panel - The machine is controlled by an industrialPCbased on WINDOWS 10 with the “Touch screen” system. The on/off icons of units and assemblies on the display are intuitive and do not require special skills to operate the machine .

technological breaks - Possibility of programming technological interruptions of glue bath heating .

joiner unit - The jointing unit is equipped with two high-frequency motors, which ensures high-quality processing of the end face of the material before gluing the edge. Pre-milling copes with the “step” from the scoring saw, chips .

billet end heating - Preheating the end face of the workpiece for better adhesion .

Clamping unit - The pressure unit consists of 5 rollers, which are driven by pneumatics, which guarantees an even distribution of forces on the edge during gluing .

upper glue bath - The machine is equipped with an automatictop glue pot for PUR/EVA gluewith pre-melt glue, with a capacity of 5 liters. Glue is dosed and does not overheat during machine downtime .

glue hopper - The machine is equipped withautomatic pneumatic loading of granulated glue. At the bottom of the machine bed there is a large12.5 kghopper from which, through the air flow, the granules are transported to the upper hopper with pre-melt .

laser sticking - Laser technology for seamless edge banding .

laser generator - The laser module consists of a laser generator, a laser head and a cooling station .

cooling station - The cooling station controls the temperature and ensures the long life and precision of the laser .

facing unit - The end trimming unit is equipped with two high-frequency electric motors, and the movement of the saw units is carried out along special linear guides. The unit is equipped with an automatic lubrication system for the guides .

milling unit - The milling unit consists of two high-frequency electric motors equipped withdiamond radius cutters, which allow processing edge material with a thickness of 0.4 - 3.0 mm .

knot rounds - The rounds (profiling) unit is equipped with four high-speed motors and successfully runs at a speed of 26 m/min. The unit is equipped with diamond radius cutters. There are four schemes of node operation .

radius cycle - The first and second scraping units are equipped with two carbide radius knives, which, after milling the edge, remove a thin layer from the milled part of the edge and remove the kinematic wave, as a result we get a smooth machined surface .

flat cycle - Radius scraping units are equipped with mechanisms for pneumatic reconfiguration from the remote control to a different edge thickness and a mechanism for dividing edge residues along the length, for their more efficient removal .

adhesive scraper - The direct scraping unit is equipped with two hard-alloy straight knives (glue scraper), which carry out edge processing at the joints with the part .

polishing unit - The double polishing unitpolishes the processed part of the edge, high quality is achieved through an oscillation system driven by pneumatic cylinders .

configuring nodes with counters - High-precision adjustment counter on machine nodes .

edge feed mechanism - 2 edge feed magazines simplify and speed up the process of changing edges and changing thickness, size and color .

pressure tape - The pressure band instead of rollers guarantees precise and reliable positioning of the workpiece in all stages of edge processing at a speed of 26 m/min .

additional pinch rollers - Additional pressure rollers guarantee reliable fixation of the workpiece .

encoder - The encoder on the mechanism for raising/lowering the clamping traverse allows you to automatically position the traverse to the thickness of the part set on the control panel .

automatic lubrication of the end assembly - The centralized lubrication unit automatically lubricates the guides of the trimming unit .

electrical components according to CE standard - The electrical components are made in accordance with CE standards .

Noise isolation - The doors of the machine cabin are sheathed with a layer of noise insulation made from foamed polyurethane foam, which allows you to achieve comfortable work with the equipment .
Technical Specifications
Feed speed, m/min | 20-26 (for laser gluing 20) |
Machine units | 1. Joint joint. 2. Clamping unit. 3. Facing unit. 4. The first milling unit for removing overhangs. 5. The second milling unit for removing overhangs. 6. Node contouring (rounds). 7. The first scraping unit with radius knives. 8. The second scraping unit with radius knives. 9. Scraping unit with straight knives. 10. First polishing unit. 11. Second polishing unit. |
Minimum part size, mm | 120x60 |
Edge thickness, mm | 0.4-3 (for laser gluing 0.8-3) |
Workpiece thickness, mm | 9-60 |
Workpiece width, mm | ≥ 60 |
Workpiece length, mm | ≥ 120 |
Total power, kW | 48,35 |
Working pressure, MPa | 0.6 |
Dimensions LxWxH, mm | 11315x1022x1960 |
Weight, kg | 4500 |